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to email Ard Racing or Telephone/Fax
+44 (0)191 261 4579
Cylinder
bores are second only to the crankshaft in their effect
on the performance of your engine. Strangely, they are also probably
the most underestimated and abused
part. The number of times engine builders will examine a cylinder,
or at best run an 'experienced' finger over the surface and mutter
'Yeah, they'll do' is amazing
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Your eye might tell you the
bore is nice 'n shiny. Your finger will tell you it is nice 'n smooth.
But how do you know it is still round
and not slightly oval?
Is the piston to bore clearance
within tolerance? Is it even the same
(i.e. parallel) all the way down?
That tiny scratch all the way
down the bore may look totally insignificant, but it will still
reduce compression by letting the compressed
gases escape past the rings.
What about checking piston ring
land wear, ring end gap or on a two-stroke, the ring peg?
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At ARD
all of our re-bores get the following treatment.... |
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First of
all, we don't care whether the motor will lap your back garden
in your lawn mower, or lap the Isle of Man, they are all done to
the same standard.
We use only high quality pistons
from people like Wiseco and Prox.
(O.K., Wiseco don't do many lawn mower pistons, but you get the
idea!)
All new pistons are carefully
measured before we begin. This allows
us to set up the boring machine to ensure that the correct piston
to bore clearance will be achieved rather than simply believing
the size stamped on the piston. Remember, like most things these
days, pistons from even the best manufacturers are mass produced
to tolerances. The differences may be small, but they are there.
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1200cc Yamaha Jet Ski cylinder block |
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All four of our
boring machines are maintained in first class
order by careful and regular servicing. You cannot bore a cylinder
to correct tolerances if the spindle bearings in the machine are
worn.
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Three of our cylinder
boring machines.
At the time of the photograph, the fourth
was with the manufacturer for routine maintenance.
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Once the cylinder is removed
from the boring machine, all two stroke barrels receive careful
attention to their ports to ensure that all edges are de-burred
and chamfered to factory spec.
Every
cylinder is then finished on our Delapina horizontal
honing machine. This finishes the job to ensure
that the cylinder to bore clearance is correct, and gives
your new piston and rings the best
possible start to their working life. This also
imparts the recognisable cross-hatch finish on the bore
which, arguably, helps retain oil, which is most important
on a brand new bore.
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Our workshop runs to only
one standard. A very high
standard. Why? Because a compliment from a customer feels much
better than punch on the nose!
Joking aside, all
work that passes through our workshop is treated to the same high
standard of care.
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Yamaha Jet Ski components
awaiting assembly |
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Whatever your performance
related requirements, give us a ring on
0191 261 4579
now!
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